Windy Miller
Semi-Professional Potterer!
- Messages
- 3,672
- Location
- North Kent, UK
Drilling Jig
I have a job for Mrs Miller that requires about 25 right angle brackets, about 30x8x180 (before bending) with 4 5mm countersunk holes in each.
Didn’t fancy measuring, marking, and centre punching each hole so I made up a jig.





Just a few bits of 25x3 flat bar I had kicking about, and a bit of 6x2 left over from the bench build. Which was in turn left over from the shuttering for the shed build in the last house. I like recycling stuff!
The clamp was picked up from a flea market about 35 years ago.
The idea is that you pop the workpiece up against the stop at either end, clamp it down and drill it. Then release the clamp, slide it to the other end, clamp and drill. Then flip it over and repeat the whole process.
Swarf extraction system for the countersinking
Certainly seemed to work ok. I have another batch of larger brackets to make up soon, and there’s plenty of room on the same bit of timber but next time I’ll drill some holes at either end to let the swarf fall through as it tends to mess with the positioning somewhat.
I have a job for Mrs Miller that requires about 25 right angle brackets, about 30x8x180 (before bending) with 4 5mm countersunk holes in each.
Didn’t fancy measuring, marking, and centre punching each hole so I made up a jig.





Just a few bits of 25x3 flat bar I had kicking about, and a bit of 6x2 left over from the bench build. Which was in turn left over from the shuttering for the shed build in the last house. I like recycling stuff!
The clamp was picked up from a flea market about 35 years ago.
The idea is that you pop the workpiece up against the stop at either end, clamp it down and drill it. Then release the clamp, slide it to the other end, clamp and drill. Then flip it over and repeat the whole process.
Swarf extraction system for the countersinking
Certainly seemed to work ok. I have another batch of larger brackets to make up soon, and there’s plenty of room on the same bit of timber but next time I’ll drill some holes at either end to let the swarf fall through as it tends to mess with the positioning somewhat.