Brad93
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- 19,096
- Location
- Essex, United Kingdom
You need to add a guy called wood.machinist on instagramToday I made (well not today and not made, more modified) a couple of spindle moulder cutters so I could get some mouldings run for a set of reclaimed doors I'm trying to fix up.
The doors need straightened and I need to replace some of the stained glass so it might be worth it's own thread, but this is just one small bit.
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The original moulding are a pain to strip (and I don't particularly like them) so I decided to change the moulding to a simpler design used on the reclaimed doors we used elsewhere.
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I ordered a couple of blank cutters and made a template of the moulding out of 2mm steel.
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Then used that to made a jig to mark the cutters.
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I used a 4.5 inch angle grinder to get the rough shape.
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Before a final grind on the tool grinder I got from @Seadog .
I had to make a rough and ready plastic spacer to get the angle I wanted and the angle changed as the grinding wheel wore down, but it worked well enough.
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I finished them off with sharpening stones and diamond files.
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They aren't a perfect match but the deepest cutter will dictate the final shape and they are about as good as I will manage with my tools and skill level.
I took them to a local joiners shop and he ran the mouldings in Tulipwood (Poplar)
He told me I had ground the cutters upside down as they remove more wood from the bottom, so the timber is less well supported by the fence while being run, but I'm very happy with the results.
I could probably have bought an old spindle moulder for the price this cost to run, but I ran out of workshop space a long long time ago.
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