eLuSiVeMiTe
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Just a little purpose-built project.
We’re going to be installing roughly 250 short lengths of tongue-and-groove boards between the ceiling joists/beams in the old house that we’re restoring. There will be 3-1/2” of insulation between the T&G boards and the underside of the attic floor boards. Additional insulation can be added in the attic later on.
Each T&G board will have to be measured individually because the joists are hand-hewn beams (over 200 years old) that vary dimensionally, and we want to get a snug fit against the joists to create a clean and rustic Federal-period farmhouse appearance by eliminating the need for a moulding strip to cover the ends of the boards. We also wanted to leave as much of the beams exposed as possible for aesthetic reasons, and eliminating molding strips would expose more of each beam.
There were three prerequisites: 1. The measurements need to be accurate; 2. Measurements must be made perpendicular to the beams for best accuracy; 3. Measurements need to be quick and easy to transfer to the boards to be cut.
Getting accurate inside measurements with a tape measure can be done, but it’s a PITA to get measurements within 1/32”, and as mentioned, the tape must be held exactly perpendicular to the beam for accuracy, which isn't always easy to do. Also, measurements would need to be committed to my short-term memory (or written down) for transfer to the boards to be cut, which also introduces the possibility of adding to any measuring error. BTW, I also have a laser distance measuring device that is supposed to give +/- 1/16” accuracy, with increments of 1/32”, but I’ve found that it can vary a little with factors like reflectivity, temperature, etc., and there is still the need to make sure that it’s aimed exactly perpendicular to the joist.
TBH, the upshot of this is that I was actually just looking for an excuse to play in the shop and make a tool, so I fabbed up a purpose-built measuring tool that will provide accurate measurements, assure perpendicularity, AND make it easy to quickly and directly transfer the measurement to each piece of wood without significantly compounding any error.
I’m sure it’s not a new idea, but it was a fun little evening project and an excuse to dust off my mill.
First, I milled a couple of small stainless plates on my Bridgeport:
View attachment 377267
View attachment 377268
Then I drilled mounting holes, welded a couple of nuts onto the plates, mounted the plates on a 2-inch-wide rule, and installed a retractable spring-loaded drag and a locking screw (both with nylon tips). I also chamfered the edges a bit to avoid sharp edges. The black L-shaped rule that slides in and out of the the longer rule makes it easy to take a measurement perpendicular to the beam.
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All I do is add the extended distance to the 24-inch length of the larger rule, or even better, I can simply lock the length with the locking knob and transfer the length directly to the board for cutting…no need to even note or remember the measurement.
Here’s a demonstration of a measurement between the joists with my gadget. Note the hand-hewn surfaces of the joists/beams. FYI, the beams average anywhere between 7.5" x 7.5" and 8" x 8" and are about 16 feet long.
View attachment 377271
If I want to use this gadget for longer inside measurements later on, I can remove the small L-shaped black rule and install a longer 1-1/2-inch-wide rule.