Yet another bead roller mod thread

  1. chevy2

    chevy2 Member

    Messages:
    1,632
    Location:
    Herts.
  2. chevy2

    chevy2 Member

    Messages:
    1,632
    Location:
    Herts.
    Well that worked, first non photobucket pic i've managed to upload!
     
    Wallace, indy4x, stuvy and 1 other person like this.
  3. Dcal

    Dcal Forum Supporter

    Messages:
    2,222
    Location:
    Antrim Northern Ireland
    Each to their own but motorising this was a bit of a project for me and I'm happy how it turned out and the increased functionality it gives me.

    I didn't try too hard to learn how to roll beads one handed and the real advantage to me is I can now see what I'm doing and stand where I want, not where I need to so I can reach the handle.
    I'm sure I could have improved if I stuck with it, but learning to bead roll one handed is just another skill, like riding a unicycle, that I can do without learning.

    Having said that the biggest improvement I made was stiffening it up.
    It would flop about if you took too big a step and now I can roll most beads in one go.
    I would not have a chance of rolling a bead manual on something like a door without help, with the mods I've done I now would have no problem and my bead rolling skills haven't improved any in the interim.

    Certainly it's a bit of a luxury but it didn't cost much and I enjoyed the journey almost as much as the end result.

    Out of interest did you reinforce your bead-roller?
     
    Pilzy, minimutly and chevy2 like this.
  4. chevy2

    chevy2 Member

    Messages:
    1,632
    Location:
    Herts.
    Like you i tried a few beads but there was so much flex it needed stiffening,
    The box section brace sorted, i can run deep beads in 18g steel in one pass now,
    Also did the T handle adjuster for tension and also added a spring for the rolls to self seperate so you dont have to lift the top roll to remove the sheet. IMG_8177.JPG
    IMG_8178.JPG
     
  5. Dcal

    Dcal Forum Supporter

    Messages:
    2,222
    Location:
    Antrim Northern Ireland
    Tidy job and the welding is much more in keeping with the job required of it.
    I used is as a practice piece for learning tig welding so far too much but why not.

    Certainly shows that there more than one way to skin a cat.
     
    stuvy likes this.
  6. minimutly Member

    Messages:
    1,308
    Location:
    Pembrokeshire Wales
    Started on mine tonight. Pics up tomorrow, it's all cut from scrap but should be ok, except for one oopsy.
     
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  7. minimutly Member

    Messages:
    1,308
    Location:
    Pembrokeshire Wales
    IMG_2393.JPG IMG_2394.JPG IMG_2395.JPG IMG_2396.JPG Making the strengthener first, then welding that to the roller. Making a plate and some scaffolding tube to use my tyre remover cross to bolt it to the floor. The mistake was that the slots cut out of the strenthener were to be repaired before welding the sections together, but in my haste I forgot....
    Not sure if I need the gussets to get the edges on the horizontals meeting up with the edge of the vertical. One thing is certain, my 130A murex mig is not quite up to the job, but I don't know where I put the stick holder for my inverter, and don't want to fire up the buzzbox.
     
    Dcal, stuvy and Wallace like this.
  8. minimutly Member

    Messages:
    1,308
    Location:
    Pembrokeshire Wales
    Progress. It needs final setting for level, but I wasn't sure about the hight - it feels like it's about right (nipple height - I checked). The pole is a bit wobble but one of the mounting holes didn't align, which either means I cocked it up or the pattern of the bottom plate of the tyre changer is not square. It's now a very heavy bead roller...
     
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    • IMG_2406.JPG
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    Dcal, Pilzy, stuvy and 1 other person like this.
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