The main reason for my visit was to find the leak that was causing the customer to go through a bottle of argon in a week when other operators are getting two weeks out of a bottle.
However upon checking the reg as the gas line from reg, through the machine and out to the torch it became obvious there was no leak.
A quick test of the gas flow showed the bobbin on the flowmeter to be hitting the top of the sight guage and if I opened the tap on the flow meter the flow increased significantly. They are on 4-6mm ally and using standard ceramics so somewhere between 10-12 lpm at the reg would do. It turned out they were using a tip flow meter to set 12 lpm at the torch. Due to drag from the pipes/gas valve etc 12 lpm at the torch equates to about 18-20 lpm at the reg. mystery solved, gas runs out twice as fast when you use it twice as fast.
Pull the sheath back, fit the boot, pull the boot back past handle and feed in the switch, then push the boot with switch already inside back up the handle, easy.