Happy ending. Finally sorted this out by changing gas supplier and manufacturer. My original supplier denied their gas was at fault, but obviously it is, as now that I have changed everything works perfectly again. On top of that my new contract is 75% less than my previous one, gas bottles are half the price and customer service is way superior.
I would have thought dodgy gas would have been quite a rare occurence, but clearly it can and does happen.
Thanks again for everyones help and its a great forum you have here.