If a bolt or stud has broken off because it's seized in a threaded hole, What makes you think an easy-out of a smaller diameter will get it out without breaking
That's right, good quality ale fixes everythingWhat perfect timing.
I had 3 studs break on me today and one already broken, Hind sight said use the “hot spanner”, but the first 4 came of easy.
Easy outs are only good if the blind bolt or stud was moving before it broke, if not the advise already given is spot on.
To get the one already broken out the old trusty “left hand drill bits” were dug out. As I drilled it out it started to work its way up the hole. That’s when I used a “Mac Tool” set of easy outs, with them you find one what will slip into the drilled hole by 6mm and you hit it with a hammer and wind it out.
In my youth I have broken to many easy outs and spent more time and ££££££ putting it right.
One of the few times they had worked.
2 of them had some remains above the blind hole to get stud extractor on one, But the other one was t far gone. Soo I welded on a nut and got it out that way.
The Last one, still working on it, it was broken 3 threads below the surface. So a rummage in scrap bin and found a off cut of 25mm box. I drilled a hole the same size of the tapping drill for the hole. Clamped it in line with the hole and used it as a guide to slowly work the drill down and let the bit remove the jagged edge, this gives a nice dimple to allow a smaller bit centre. That allowed me to drill out the rest.
I will finish it in the morning, but I need some BSF taps and bolts.
Trip out in the morning.
But now it is time for a bottle or two of Trooper Ale.
Toolmakers and workshops love easy-outs, they break off in the workpiece and have to be edm'ed out.