Depends what your wanting to do. Your going to be limited by standard outside diameters/dimensions and wall thicknesses. Some will give a sloppy fit, some tight. Theres also a seam inside some types of box and circular section to think about.
What i need to know is if i put 60x4 inside 70x4 inside 80x4 inside 90x4 square tube will the fit be snug? Also 76.1x5 inside 88.9x5 round tube.
I know the clearance on the square is 2mm and the round 2.75.
Will it rotate easily and will the box section slide?
I once saw a home-made device for removing the weld flashing from inside tubing to allow telescoping sections. It was a simple shuttle with some tool steel for a cutting edge as I recall.
All they are stating there is the ID of the tube which is pretty obvious.
What we need to know is what will slide inside each other, I would have thought that a 3MM clearance would be suffice, so 90,80,70,60MM box with a 3.5-3.6MM wall thickness would leave 2.8-3.0MM clearance.
The issue is, how much of the weld protrudes through on the inside of the pipe and would 3MM be enough?