With regard to smoothing down welds on bodywork as well as structural components, what do folk think of the practice? Mere eye candy or a dangerous procedure?
On body work it needs to look good for paint to be applied, certainly not dangerous.
As for structural then if it looks that bad theres a good chance the weld is'nt up to the job.
On body work it needs to look good for paint to be applied, certainly not dangerous.
As for structural then if it looks that bad theres a good chance the weld is'nt up to the job.
if your cleaning up any spatter its ok but i wouldnt fettle with roll cage joints or something i relied on. Out of interest what would need to smooth down?
Smoothing/blending out welds (and sharp edges/corners etc) can actually make the part 'stronger' with regards to fatigue life as surface discontinuities are stress risers. Obviously there's more than a few caveats... go too far and you end up with a local reduction in material thickness (not good) in conjunction with a fresh stress riser- that bump you've just turned into a notch
I'd kind of second guessed that for stuff like a fuel tank it's okay (kind of a necessity if an alloy tank isn't going to double its weight thanks to filler), but I was wondering with regards to visible areas of motorcycle frame... not anything of mine, but a friend's project. It has both original factory welds and new ones undertaken by a Lloyds coded welder. I suggested that the factory one should be left and that it'd be the new ones that may be able to be cleaned up...
if they look like good welds, i'd leave them alone, you deffinately dont want a weld failing on a motorbike. i know a guy that had the welds on his subframe snap on a fazer1000, test afterwards proved it was the welds that failed, and made a hell of mess of him when he went bouncing donw the road