I have the small Trend router (T3?) too with a reasonable collection of carbide burrs. I used it a few times now for opening up holes in panels for meters, big connectors etc. A bit interesting if the burr decides to rattle round the hole, no limbs lost, yet! All in all I find it a very useful bit of kit.
P.S. I woiuldn’t want to try the same stunt with the 1/2 Trend router though!!
For opening up holes step drills work well.I was using a meaty Makita leccy Die Grinder (works, not mine) for the first time y-day. What a tool with 6mm shank Carbide Burr in it!
I was needing to open out some holes to accept a larger item, and keep the shape etc..... and it occurred to me that it'd be a lot easier with the grinder held fast, and able to hold the workpiece.
I suddenly thought about my high speed wood Router, mounted in a Router Table - and it dawned on me that the collet size is the same on both, while a Router has the speed and plenty of power.
Is it a mental (or lethal) idea to think of using a carbide burr in the Router for freehand shaping bits of metal? (I can see the potential pitfalls of kicking etc)?
Does a wood router have the dust protection that a die grinder would?