Here, now this might be stupid (I feel embarrassed even suggesting this), but if you covered the job with silicone spray prior to dipping, would it attract a thicker galv coating?
I know, I know, the silicone won't be part of the steel, but still. Just an idea.
Silicones are polymers that include silicon together with carbon, hydrogen, oxygen, and sometimes other chemical elements. Some common forms include silicone oil, silicone grease, silicone rubber, and silicone resin.
They use silicone in breast implants
Silicon is the element
Silicone spray is a lubricant so I guess it would stop the galv adhering