hi all got a rtech 180 mig and its cool but im struggling to get a decent weld, it sounds very stuttery and popping , ive tried the settings doubleboost used in his review videos but no joy , have been trying different settings also but no luck, the weld look ok but the stuttering is very off putting, any advice. im using hobbyweld 5 gas.
Is the work piece clean, make sure you're not welding in a draft. Has the tension been set on the feed rollers correctly. Try increasing the wire speed. The wire should be in the puddle constantly. Just my suggestions about the obvious you probably have tried.
hi work piece is clean, was welding outside but no drafts as far as i could feel, but maybye, tension on feed rollers could be looked at im not sure if thats right, and wire speed , i will try and check that also, thanks , its just frustrating when you watch john use it out the box and welds are great, i use same settings and its all over the place, practice practice practice i think. thanks for your reply and help
If you have a friend that could adjust the wire speed as you weld Or adjust it by a small amount each time only adjust one thing at a time make sure the earth is good To fast a wire speed can cause this To low and you will melt the tip can you post a picture of the weld for us to see
if in doubt , put all the settings in the middle , and start from there ,, pics will help us sus out whats going on better though.
thanks guys i will go out to garage and get some pics, the tip seems to be forming a small ball at end of each weld. i have a small welding bench and good earth direct onto practice piece, welds dont look too bad its just the stuttering and cant see whats happening too well.
A small ball on the end of the wire when you finish is pretty normal but if it’s balling up and dropping off as you’re welding then your wire feed speed and voltage aren’t suited.
thanks I will try your suggestions tomorrow, more power less wire, you make it look easy mate, I will keep at it , thanks again
Double check you have the correct drive roller in for your wire size and that you are using the correct groove.